Expertise: Component Repair and Replacement Design

Component Repair and Replacement Design

Plant piping and other pressure retaining components are often subject to degradation mechanisms such as stress corrosion cracking, microbiologically influenced corrosion, flow accelerated corrosion, fatigue or corrosion-fatigue. As a result, loss in structural integrity or leakage may occur.

SI has played a major role in the development, application, and regulatory and jurisdictional acceptance of weld overlay repairs as permanent or long-term fixes for such degradation. These include weld overlay repair designs for boiling water reactor (BWR) piping and nozzle safe-ends; pressurized water reactor (PWR) canopy seal welds and nozzle safe-ends; and repairs for balance-of-plant piping in all plant types. Additionally, SI has participated in the development of an in-vessel underwater weld overlay repair for BWR internals.

SI has also provided innovative replacement designs to solve industry problems such as steam generator feedwater nozzle cracking in PWRs. SI designed a replacement transition piece in this case to prevent cracking in the nozzle-to-safe end weld and also to mitigate erosion-corrosion of the leading edge of the thermal sleeve.

Related Technical Literature

For more information, contact SI.


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