PlantTrack

An integrated data management solution

At the core of the data driven program is PlantTrack™ – a tool capable of data mining and analysis – transforming information into knowledge and insight. Through PlantTrack you can proactively manage your plant operations, inspections, maintenance and, most importantly, its reliability. An essential part of any useful program is a system that will warehouse the associated data. However, simply storing the data is not sufficient. The data management system must be capable of mining and analyzing the data to transform it into information which can be used to make informed and effective decisions. Through intuitive interaction with this information, knowledge is developed that helps you to proactively manage your plant.

How it Works

Features

Benefits

Scalability

HOW PLANTTRACK WORKS

PlantTrack is a web-based system with modules for offline data management and online damage tracking of key power plant equipment (e.g., boiler, HRSG, header, piping, etc.).

The offline modules facilitate management of component history and inspection data and provide tools to transform this data into knowledge for future decision making. The online apps are an integral part of the SIIQ™ monitoring solution and calculates accumulated damage or life expended in real-time – allowing operators, engineers, or managers to track key damage mechanisms as the plant operates through start-ups, transients, and steady state operation.

FEATURES

Easy, web-based access from different operating systems and platforms
Central location for plant data and asset management
SOC 2 Type 2 Certified for data and cyber-security
Flexible graphics with data overlays to aid in visualization
CAD isometric or orthogonal view drawings
Scanned in isometric drawings
Ability to utilize standard and custom reports and charts
Powerful database with advanced sorting, filtering, and data mining
Online tracking of component damage based on actual plant operation
Automated, user-defined, notifications

Flexible Database Configuration Setup
Authorized users can edit and add new record types, as well as fields associated with records.

BENEFITS OF PLANTTRACK

Sample piping system with risk scores90-100) from SI’s prioritization approach

MODULAR, SCALABLE PLATFORM

Boiler Module

The PlantTrack boiler module provides users with a simple user-interface to record tube leaks, header cracks, repairs, and inspection data, and map that data to interactive plant-specific drawings.

Piping Module

The PlantTrack piping module provides users with a web application and database to track not only the data collected such as weld inspections and hanger walkdowns, but the future actions to be taken.

Balance of Plant Module

The PlantTrack balance of plant module allows users to manage the information, data, and knowledge for heavily engineered equipment such as turbines, pressure vessels, and environmental equipment.

SIIQ On-Line Health Monitoring

SIIQ uses the PlantTrack Lifecycle Management software along with SI’s proprietary sensors, transmitters, and wireless network to provide a suite of real-time damage tracking applications for common plant components: piping, headers, tubing, attemperators, etc. It is modular in nature, enabling a complete system from SI or integrated with various other hardware & software applications.

DATABASE VISUALS

PlantTrack drawings/images are interactive, and displayed records can be color-coded based on any record field.

Examples for HEP/Piping applications

Weld/hanger inspection findings
Risk scores from prioritization
Stress calculation results
Asbestos insulation locations
Hardness measurements
Scheduled inspection locations, etc.

For boiler/HRSG applications

REPORTING, DASHBOARDS, AND CHARTS

Our digital solutions include robust reporting and visualization capabilities designed to turn raw data into actionable insights. Interactive dashboards and configurable charts provide real-time visibility into asset performance, inspection results, and risk indicators—enabling users to quickly identify trends, track KPIs, and support data-driven decision-making. Custom reports can be generated on demand or scheduled automatically, ensuring key stakeholders always have the information they need, when they need it.