TURBINE GENERATOR INDEPENDENT INTEGRATED SERVICES

Comprehensive and fully integrated solutions for the assessment of gas turbines, steam turbines, generator equipment and plant auxiliaries

Integrated Planned Outage Services including Advanced NDE, Engineering Consulting and Life Assessments, and Forced Outage & Incident Investigation Support and Damage Tracking Services for best-in-class combustion turbine, steam turbine and generator asset management results

Planned Outage
Services

Structural Integrity | Turbine Generator | Turbine and Generator Inspections

Structural Integrity has Advanced NDE capabilities, insight and experience to perform advanced targeted Non-Destructive Evaluation activities to accurately maximize resources and minimize outage times.

We offer unmatched inspection and life assessment services for rotors , casings and flow path components, using the most advanced tools and technique in the industry. Our services include:

Outage planning support
Rotor bores & solid rotors, shrunk on disks
Rotor bore machining & surface machining
Blade attachment & dovetails
Generator rotor retaining ring inspection
Economical rotor dovetail inspection alternative for TIL 1292
Turbine blades
Turbine main inlet sleeves and nozzle chambers
Turbine and valve casings
Coupling keyways and all other critical components
Vibration monitoring, testing and analysis
In-place metallography including scoop sampling and replication

Engineering
Consulting

Structural Integrity | Turbine Generator | Turbine and Generator Monitoring Solutions

Our expert engineers provide a broad range of inspection and remaining life assessment services directed specifically toward a variety of critical turbine and generator components.

For unique issues, we also provide these general engineering consulting services:

Turbine rotor, shell and valve body life assessment
Serviceability assessments
ANSYS modeling and finite element analysis of generator rotor tooth-top dovetail ultrasonic indications
Failure and root cause analyses
Fracture mechanics assessment in support of rotor failure analysis
Material properties assessments
Assessment of crack criticality/span>
Development of generic guidelines for turbine and valve casing inspection and life assessment (EPRI Guide)

Failure
Analysis

Structural Integrity | Turbine Generator Life Cycle Management | Monitoring

Unfortunately, under the best of circumstances, unplanned outages occur. Our team can provide rapid on-site support to ensure critical forensic evidence is identified and preserved through full causal analysis of your turbine or generator event.

We provide the following services as support to your engineering resources or uniquely independent as an 3rd party:

Onsite forensic data collection
Return to service corrective action support
Operations data analysis
In-house metallurgical laboratory
3-D modeling and finite element structural, modal, creep and fatigue analysis
Detailed root cause analysis
Corrective and preventative action plan development
OEM & insurance 3rd party

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Turbine & Generator Damage Tracking

Minimizing risk and maximizing reliability for an asset management program. Structural Integrity (SI) has developed industry-leading programs and methodologies to achieve these goals. An essential part of any useful program is a system that will warehouse the associated data.

Integrated data management solutions – online and offline: