Planned Outage
Services
Structural Integrity has Advanced NDE capabilities, insight and experience to perform advanced targeted Non-Destructive Evaluation activities to accurately maximize resources and minimize outage times.
We offer unmatched inspection and life assessment services for rotors , casings and flow path components, using the most advanced tools and technique in the industry. Our services include:
- Outage planning support
- Rotor bores & solid rotors, shrunk on disks
- Rotor bore machining & surface machining
- Blade attachment & dovetails
- Generator rotor retaining ring inspection
- Economical rotor dovetail inspection alternative for TIL 1292
- Turbine blades
- Turbine main inlet sleeves and nozzle chambers
- Turbine and valve casings
- Coupling keyways and all other critical components
- Vibration monitoring, testing and analysis
- In-place metallography including scoop sampling and replication
Engineering
Consulting
Our expert engineers provide a broad range of inspection and remaining life assessment services directed specifically toward a variety of critical turbine and generator components.
For unique issues, we also provide these general engineering consulting services:
- Turbine rotor, shell and valve body life assessment
- Serviceability assessments
- ANSYS modeling and finite element analysis of generator rotor tooth-top dovetail ultrasonic indications
- Failure and root cause analyses
- Fracture mechanics assessment in support of rotor failure analysis
- Material properties assessments
- Assessment of crack criticality/span>
- Development of generic guidelines for turbine and valve casing inspection and life assessment (EPRI Guide)
Failure
Analysis
Unfortunately, under the best of circumstances, unplanned outages occur. Our team can provide rapid on-site support to ensure critical forensic evidence is identified and preserved through full causal analysis of your turbine or generator event.
We provide the following services as support to your engineering resources or uniquely independent as an 3rd party:
- Onsite forensic data collection
- Return to service corrective action support
- Operations data analysis
- In-house metallurgical laboratory
- 3-D modeling and finite element structural, modal, creep and fatigue analysis
- Detailed root cause analysis
- Corrective and preventative action plan development
- OEM & insurance 3rd party
Turbine & Generator Damage Tracking
Minimizing risk and maximizing reliability for an asset management program. Structural Integrity (SI) has developed industry-leading programs and methodologies to achieve these goals. An essential part of any useful program is a system that will warehouse the associated data.
Integrated data management solutions – online and offline:
- Stand-alone monitoring solutions
- Attemperator monitoring
- Water induction monitoring
- Valve testing monitoring and trending
- OEM alarm log trending
- Vibration Monitoring
Product & Services Information
Turbine Building Structural Evaluation
Turbine & Generator – Multidisciplinary Services – At A Glance
Turbine Generator Multidisciplinary Services
Online Damage Tracking – High Energy Piping
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1-877-4SI-POWER
(1-877-474-7693)
