Tag Archive for: PlantTrack

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High Energy Piping Monitoring

High Energy Piping Monitoring

SI moves beyond the pilot application of a High Energy Piping monitoring program designed to reduce operational risk and optimize maintenance activities.

Structural Integrity Associates | Wireless Sensor Node 6.17ESI has successfully implemented the initial application of an integrated monitoring solution that provides insight into damage evolution and operational risk using real-time data and automated engineering intelligence. This solution will assist in the optimization of maintenance activities and downtime, helping utilities get the most out of their O&M budgets.  “This is a decisive step toward a more modern asset management approach that will lower O&M cost for our clients,” said Steve Gressler, Vice President, SI Energy Services Group, a division of Structural Integrity Associates, Inc. (SI) focused on power plant asset integrity.

Informed by decades of material performance knowledge, the SI team has refined a proprietary risk-ranking method to optimize sensor placement and deliver a high-value monitoring platform supported by the PlantTrack™ asset data management platform.  The integration of monitoring information into the platform further enhances equipment asset integrity data to simplify stakeholder decision making.   The SI solution incorporates various sensors working on a distributed wireless network to feed real-time data to SI’s state-of-the-art algorithms and is also capable of integrating with existing plant data historians to pull in other valuable operational data. The outcome is a cost-effective damage monitoring approach to focus resources and the timing of comprehensive field inspections.

“The architecture enables asset managers to obtain real-time feedback, alerts, and trends that clearly link actual operating conditions to the lifecycle of critical components.,” said Jason Van Velsor, Director of Integrated Monitoring Technology at SI.

“We have supported clients with asset integrity insights for decades and now offer enhanced monitoring technology that will help automate risk management for high energy piping and help obtain the most value out of field inspection and other maintenance activities during outages.”

Unique Features of the SI Solution include:

  • Design and application of a monitoring program that focuses on safety and reliability and is consistent with guidance contained in the ASME B31.1 regulatory code.
  • Expert assessment (or Gap Analysis) to optimize monitoring including health checkups to validate optimum monitoring for plant operation.
  • Decades of material analysis insights as algorithms to expertly inform decision making.
  • Customized automated alerts to notify operators of abnormal or undesirable operating conditions affecting the life of high-energy components.

Contact Steve or Jason to learn more (info@structint.com)

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News & View, Volume 46 | Plant Integrity Assistant – There’s an App for That! PlantTrack App Now Available

News & Views, Volume 46 | Plant Integrity Assistant – There’s an App for That!

By:  Matt Freeman

PlantTrack App now available

News & View, Volume 46 | Plant Integrity Assistant – There’s an App for That! PlantTrack App Now AvailablePlant engineers must often answer ‘what damage is this piece of equipment susceptible to, and what can we do about it?’ or ‘how much longer can this component continue operating’?   A free app is now available in both the Google Play store and the Apple App store to help answer these and other equipment integrity questions (see figure 1).

The PlantTrack App is a plant integrity assistant that provides life calculators, damage mechanism guides, technical articles, lab sample submittal form, and other functions relevant for plant engineers.  While it is geared towards fossil (both coal and gas) power plants, it has applicability for equipment at other plants as well.  For subscribers to the PlantTrack web application, the mobile app also provides a dashboard view of inspection history, action items, damage tracking results, etc.  Users of the PlantTrack software will recognize some of the features from the ‘PlantTrack Tools’ that have previously been available through a web browser.

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